HPA Configuration & Procedures

 

The HPA module is a supply and demand tool that is used to analyze the variance between the eggs and chicks that can be produced as compared to the demand. The process uses the demand created by the BPA to create the supply. The HPA then takes the demand from internal placements and external orders to create the demand.  There is some configuration related to farms and entities that is covered in the BPA document.

 

Setup

The following section outlines all of the setup requirements for HPA.

The following options are required to be set in the Poultry Registry;

 

The following master data  items need to be configured:

 

The following supply items need to be added:

 

The following demand items are required:

Registry

The only registry switch that is required for the HPA is located in Registry>Poultry>Hatchery Planning (All Hatcheries).

  1. Target Shift - determines how the BRPA target dates are shifted to accommodate hatchery capacity.
    1. Future - shifts BRPA Targets to future dates when target egg usage does not have a hatchery capacity defined for the required date.
    2. Past - shifts BRPA Targets to earlier dates when target egg usage does not have a hatchery capacity defined for the required date.

Hatcheries

The Hatcheries facilities need to be configured to determine the order that eggs are supplied from one hatchery to another. The HPA only plans to transfer eggs and does not plan to transfer chicks.

 

  1. In Admin>Business>General>Definitions>Facilities, select Hatcheries.
  2. Edit the required hatchery.
  3. Click on the child grid to expose Hatchery Sources.
  4. Click to add a source hatchery.
  5. Select the Source Hatchery No for the hatchery that can supply the eggs to the destination hatchery.
  6. Enter the number of days to travel from the source hatchery to the destination hatchery in Move Days.
  7. Enter the Distance in miles or kms.
  8. Repeat the process for all required source hatcheries.
  9. Save the record.

 

Products

The details related to Products have been established in General>Products>Animals>Poultry. The Internal Mappings tab is required for the HPA which indicates the products that can be used interchangeably if the original product is not available. HPA also requires that the Source Breed tab has a source breed defined. This determines the breeds that are used to supply the product.

 

Internal Mappings
  1. Go to General>Products>Animals>Poultry
  2. Select the required product and select
  3. Click on the Internal Mappings tab
  4. Clickto add a new product and select the product from the drop-down list of available products
  5. Select the Primary option for the product that is primarily substituted for the selected product

 

Source Breeds
  1. Go to General>Products>Animals>Poultry
  2. Select the required product and select
  3. Click on the Source Breeds tab
  4. Click to add a new breed code and select the source breed code from the list of available breed codes
  5. Enter the Sequence No to define the preference order of the breed codes.

 

 

Purchase Orders

Purchase orders will increase the available supply of product in the HPA for products to be received. In order to increase and project supply, purchase orders must be entered in the system for all future planned egg chick purchases.

 

  1. Create the required purchase orders in General> Purchases> Orders as outlined in Creating a Basic Purchase Order.

  2. Purchase orders must be posted for the supply to be available in HPA.

 

BRPA Movements

BRPA Movements plan broiler placements based on processing targets. The BRPA Movements are required to create the demand. If BRPA is not utilized, the BRPA Movements can be manually entered as required. Complete details related to BRPA Movements can be viewed by clicking here.

 

Sales Orders

Sales Orders create demand for the HPA. Orders can be established as confirmed or tentative orders. There are options within HPA to only view confirmed orders or all orders.

 

Master Data

The following item is required for the HPA Master Data:

Hatchery Capacity

The hatchery capacity can be entered weekly or daily depending on the level of detail that is required. Capacity is entered based on egg set capacity.

 

  1. In BMTS>HPA>Master Data, select Hatchery Capacity.

  2. Select to create a new hatchery capacity record.

  3. In the New Record dialog, select Hatchery No.

  4. Enter Trans Date.

  5. Click OK to create the new record

  6. Enter the total egg capacity in Capacity.

  7. Repeat the process for the remaining capacity or use the Copy feature to create new lines.

 

HPA Profiles

HPA Profiles establish the rules for the HPA supply and demand projection. Several profiles can be created to analyze various scenarios. There are several sections within the HPA Profile:

 

 

  1. In BMTS>HPA>Profiles, select Profiles.

  2. Click to create a new profile.

 

General

  1. Enter the Profile No to identify the profile.
  2. Enter a description for the profile in Profile Name.
  3. In the Start Egg Inventory Date field, enter the date of the egg inventory that will be used to start the projection. This date will also be the start date of the projection. If the start egg inventory date is not entered, the logic will use the calculated date as the starting point of beginning HIM egg room inventory.
  4. In the Ending Plan Date field, enter the date that the projection will stop.
  5. Calculated Start Egg Inventory Date is system generated and represents the most recent set date of all the hatcheries in the profile.
  6. Select the Import Farm Inventory flag if the farm egg inventory is to be imported to the HPA projection. If the option is not selected, then only hatchery egg inventory will be used.
  7. Last Calculated Date indicates the last date that the projection was generated.
  8. Select the Order Status Filter Type to determine the orders that will be used for the demand in the HPA projection. Available options are: All, Confirmed Only or Tentative Only.
  9. Select the Hatchery Utilization Mode. Available options are:
    1. Egg Supply Utilization: Utilize egg supply of each hatchery.
    2. Hatchery Demand Enforced: Plan egg transfers to ensure hatcheries meet their full demand.
  10. Select the Female Ratio Mode. Available options are:
    1. Breed: Use the ratio specified for the breed code.

    2. Calculated: Calculate the ratio from the actual hatch results.

    3. Registry: Get the ratio for the hatchery registry settings.

 

Hatchery

The Hatchery tab assigns the hatcheries to the profile and establishes the hatchery priority for the profile.

  1. Click on the Hatchery section and click to add a new hatchery.

  2. From the Hatchery No drop-down menu, select the hatchery that is to be used in the profile.

  1. Hatchery Name will default based on the Hatchery No selected.

  2. Enter the Priority or order in which hatcheries are to be utilized.

  3. Select the Import Egg Purchase Orders flag if purchased eggs are to be utilized as part of supply.

  4. Select the Import Chick Purchase Order flag if purchased chicks are to utilized as part of supply.

  5. Select the Use Hatchery Full Capacity flag to force the hatchery to be utilized at full capacity. If the option is not selected, then the egg set volumes will be determined based on the demand.

  6. Select the Transfer Eggs Full Capacity flag to force the system to continue to transfer eggs until all of the hatchery capacities have been met or egg supply is exhausted.

  7. In the Minimum Transfer Eggs field, enter the minimum number of eggs that are required to be transferred.

 

 

Demand

The Demand section utilizes the sales order as well as the BPRA and BPA Placement Profiles in order to calculate the total amount of demand required.

BPRA Profiles
  1. Select the Profile No from the drop-down menu. Profiles must be set up previously in BRPA as a BRPA Profile.
  2. Profile Name will default based on the profile selected.
  3. Enter the Priority in which the profiles are to be used.
  4. Select the Source Info from the drop-down list. Available options are Movements or Targets.
  5. Enter the Weeks Before Targets to determine how many weeks of movements should be used before switching focus to targets.

 

BPA Placement Profiles
  1. Select the Profile No from the drop down list.  Must be setup in BPA as a BPA Profile.

  2. Click on the child grid in the Profile No field to select the generation that will be used in the profile.

  3. Profile Name will default based on the profile selected.

  4. Enter the Priority in which the profiles are to be used.

 

Supply

The Supply tab identifies the BPA profiles and the priority that will be used to source the supply for the projection. Multiple profiles can be selected.

 

  1. Select the Profile No from the drop down list.  Must be setup in BPA as a BPA Profile.
  2. Profile Name will default based on the profile selected.
  3. Enter the Priority in which the profiles are to be used.

 

Products

The Product tab specifies the products to be used in the profile.

 

  1. Product No will default when products are created in the Animal or Egg Products.
  2. Product Name will default when products are created in the Animal or Egg Products.
  3. Product Type will default when products are created in the Animal or Egg Products.
  4. Check the Selected box if product is to be used in the profile.

 

Categories

The Categories tab further defines the  projection  into user defined categories based upon bird age and weight.

 

  1. Enter a Category Name to define the category.
  2. Enter the Min Flock Age to be used in the category.
  3. Enter the Max Flock Age to be used in the category.
  4. Enter the Min Weight to be used in the category.
  5. Enter the Max Weight to be used in the category.
  6. Enter the Priority in which the categories are to be used.
  7. Save and close the profile.

 

Product Availability

Product Availability is the projection of product and hatchery utilization matching supply to demand within the constraints of breed to product and hatchery mappings to create a view of available product to utilize. The Product Availability can be viewed based on egg projections or chick projections. There are also filters available to limit the data to product and/or breed if required.  Product Availability is a read only screen that  is driven by BPA/BRPA planning and sales orders for demand and supply is driven by actual production (BIM) and BPA Placement Schedules.

 

Calculate

Prior to viewing the availability, the Calculate option must be generated to create the availability data.

  1. In BMTS>HPA>Projections, select Product Availability.
  2. Click on the required profile.
  3. Right-click and select .
  4. The user will be prompted to confirm that the projection is to be calculated.
  5. Click OK to generate the data or Cancel to return to the index.

View Availability

Once the projection has been generated, the data is available to view.

 

  1. In BMTS>HPA>Projections, select Product Availability.
  2. Click on the required profile.
  3. Right-click and select .
  4. In the Select Products dialog, the user has the option to select Product No and/or Breed No to view specific data. If the user wishes to view all data, click OK without selecting Product No or Breed No in the dialogue.
  5. The projection will be displayed with a series of tabs and graphs.

 

Projections

The Projections tab displays the data that is generated for the availability. If the Product No and Breed No fields were selected in the edit dialog, the data will be filtered for only that data. There are two grids available to view the availability data.

 

Weekly

The Weekly grid displays all of the data for all hatcheries for the specified week. There are several options available in the weekly section. These options are accessed by selecting the required week and right-clicking to select the options. Details for each option can be viewed in HPA Availability Details.

 

  1. Egg W/E Date displays the ending date of the projected week.
  2. Chick W/E Date Date displays the ending date of the projected week. This will be the week that the chicks will be hatched and available.

  3. Eggs Supply indicates the total egg supply for all hatcheries. Egg supply is calculated based on the following calculation. Egg Reduction is the number of eggs that have exceeded the maximum age as defined in Registry> Hatcheries> Egg Trans> Max Egg Age Inventory Reduction.

  4. Egg Supply = Beginning Inventory + Eggs Received - Eggs Reduction

  5. Chicks Supply indicates the total chick supply for all hatcheries. Chick supply is calculated based on:

  6. Chicks Supply = Beginning Inventory + Projected Chick Supply  + Chicks Purchased + Chicks Transferred In - Chicks Disposed

  7. Eggs Demand represents Eggs Set + Eggs Sold.  

  8. Chicks Demand represents chicks required for demand:  Chick Placements + Chick Sales.

  9. Hatch % displays the percentage of eggs that hatched.

  10. Saleable % displays the total saleable percentage of eggs and chicks.

  11. Eggs Utilized displays the number of eggs utilized for sets and sales: Eggs Set + Eggs Sold.

  12. Chicks Utilized displays the number of chicks that were used from the supply to meet the demand: Chicks Placement + Chicks Sold.

  13. Eggs Utilized VS Demand is a comparison of demand to utilized and is calculated based on: Egg Demand - Eggs Utilized.

  14. Chicks Utilized VS Demand compares the chick demand to chicks utilized and is calculated based on Chicks Demand - Chicks Utilized.

  15. Eggs Capacity displays the total egg capacity for all hatcheries in the profile. The capacities are defined in BMTS>HPA>Master Data>Hatchery Capacity.

  16. Eggs Capacity % represents the capacity utilized as compared to available capacity.

  17. Eggs Remaining displays the number of eggs remaining at the end of the period: Egg Supply - Egg Demand

  18. Chicks Remaining displays the number of chicks remaining at the end of the period: Chick Supply - Chick Demand

Hatcheries - Weekly

The Hatcheries grid displays the weekly data separated by hatchery. The fields and the calculations are the same as in the Weekly grid with some additional fields identified below.

 

  1. To view a specific week, click on the required week in the Weekly grid.
  2. The data separated by hatchery will be displayed in the Hatcheries grid.
  3. Hatchery No identifies the hatchery for the selected data.
  4. Eggs Transferred In displays the eggs transferred into the hatchery.
  5. Eggs Transferred Out displays the eggs transferred out of the hatchery.
Hatcheries - Daily

The Hatcheries tab also displays the data for each hatchery for each day in the specified week. The Daily grid displays the same data as the Weekly grid.

 

  1. Click on the required hatchery detail line in Hatcheries.
  2. Click '+' to expose the Daily child grid.

 

 

Eggs Utilized by Hatchery

Eggs Utilized by Hatchery is one of the three graphs sourced from the Projections Weekly data. The graph compares the eggs utilized by hatchery. The source of this data is the Eggs Utilized field located in the Hatcheries grid.

 

 

Eggs Utilized by Breed

Eggs Utilized by Breed is the second of three graphs sourced from the Projections Weekly data. The graph compares the eggs utilized by breed. The source of this data is the Eggs Utilized field located in the Weekly grid.

 

 

Capacity Utilization

Capacity Utilization is the third of three graphs sourced from the Projections Weekly data. The graph compares the eggs utilized by breed. The source of this data is the Eggs Utilized field located in the Hatcheries grid.

 

 

Graphs

There are two graphs to display data in Availability. These graphs display the data for the projection period. Click on any point in the graph will display the data for the week.